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high density signal and power connectors dragonfly interconnection systems positronic industries www.connectpositronic.com
positronic industries, inc www.connectpositronic.com www.positronicasia.com high density signal and power interconnection systems dragonfy high density signal/ power interconnection systems unless otherwise specifed, dimensional tolerances are: 1) male contact mating diameters : 0.03 [0.001] 2) contact termination diameters : 0.08 [0.003] 3) all other diameters : 0.13 [0.005] 4) all other dimensions : 0.38 [0.015] dimensions are in millimeters [inches]. all dimensions are subject to change. catalog number: a-002 rev. b products described within this catalog may be protected by one or more of the following u.s. patents: #4,721,472 #4,900,261 #5,255,580 #5,329,697 #6,260,268 patented in canada, 1992 other patents pending. unless otherwise stated, positronic code and part number are marked on each connector. the contents of the code are subjected to the discretion of positronic and it is for internal use only. marking may be done on either side or both sides of the connector. positronic believes the data contained herein to be reliable. since the technical information is given free of charge, the user employs such information at his own discretion and risk. positronic assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part.
positronic industries, inc www.connectpositronic.com www.positronicasia.com 12 high density signal and power interconnection systems typical connection systems system 1 straight board mounting to cable system 2 straight board mounting to right angle board mounting df16f4bn df04f3n df04m00 with crimp contacts installed. df16m00 with crimp contacts installed. df07m30 df07f4bn 1 system 3 right angle board mounting to cable system 4 cable to cable df07m00 with crimp contacts installed. df07f00 with crimp contacts installed. system 5 cable connector and hood with cable clamp df07f0w1 hood top hood insert wire clamp hood bottom 2x cable clamp screws 2x hood screws
positronic industries, inc www.connectpositronic.com www.positronicasia.com 2 connector versions connector versions and technical characteristics version 04 mixed density contact connector two (2) size 16 power contacts and two (2) size 22 signal contacts specify code 04 in step 2 version 03 power contact connector three (3) size 16 power contacts coming soon! version 07 power contact connector seven (7) size 16 power contacts specify code 07 in step 2 version 10 signal/ power contact connector ten (10) size 20 signal/ power contacts specify code 10 in step 2 version 16 high density signal contact connector sixteen (16) size 22 signal contacts specify code 16 in step 2 materials and finishes: insulator: glass-flled nylon, ul 94v-0, green for versions 07, 10 and 16. black color for version 04. hood (w1): polypropylene, ul 94v-0. black color. hood (w2): glass-flled nylon, ul 94v-0. black color. contacts: precision machined copper alloy with gold over nickel plate. push-on fasteners: copper alloy with tin plate. screws: steel with zinc plate and chromate seal. electrical characteristics: contact current rating: size 16 contacts: 20.0 amperes, continuous. size 20 contacts: 7.5 amperes, nominal. 12.0 amperes, continuous with awg 18 wires. size 22 contacts: 3.0 amperes, nominal. initial contact resistance max (per iec 512-2, test 2b) : size 16 contacts: 0.003 ohms size 20 contacts: 0.005 ohms. size 22 contacts: 0.005 ohms. insulator resistance: 5 g ohms (per iec 512-2, test 3a). voltage proof: size 16 contacts: 1500 v r.m.s. size 20 contacts: 1000 v r.m.s. size 22 contacts: 1000 v r.m.s. working voltage: size 16 contacts: 500 v r.m.s. size 20 contacts: 333 v r.m.s. size 22 contacts: 333 v r.m.s. climatic characteristic: working temperature: -55c to +105c. mechanical characteristics: connection systems: connector provides cable to cable, cable to printed board and printed board to printed board mating systems. locking systems: insulators provide locking between cable to cable and cable to printed board applications. polarization: provided in insulator design. removable contacts: install contact from rear of insulator, release with extraction tool from front of insulator. female contacts feature closed entry 1,000 cycle design. (size 16 contact tested to 10,000 cycles. see page 3.) open entry 500 cycle design also available. fixed contacts: size 16 female contact features closed entry 1,000 cycles design for both straight and right angle (90) pcb mount. size 22 female contact features open entry design. closed entry available on request. size 20 female contact features both closed entry and open entry design options. see ordering informations. removable contact retention in insulator size 16 contacts: 45 n [10 lbs.] min. size 20 contacts: 27 n [ 6 lbs.] min. size 22 contacts: 27 n [ 6 lbs.] min. fixed contact retention in insulator size 16 contacts: 45 n [10 lbs.] min. size 20 contacts: 27 n [ 6 lbs.] min. size 22 contacts: 27 n [ 6 lbs.] min. sequential mating: consult factory for details. recognized: ul file e49351. technical characteristics
positronic industries, inc www.connectpositronic.com www.positronicasia.com 10 3 above curves developed separately using (a) df04 connectors and awg 12 wires, and (b) df07 connectors and awg 12 wires and (c) df10 connectors and awg 18 wires. all power contacts under load. temperature rise curve and contact performance temperature rise curve tested per iec 512-3, test 5a 10,000 cycles contact performance contact resistance tested per iec 512-2, test 2b above curves developed using df07 connectors fully populated with size 16 contacts. this information is supplied for reference. contact wear and change in contact resistance may vary from one application to another. contact technical sales to discuss details.
positronic industries, inc www.connectpositronic.com www.positronicasia.com df04 outline dimensions male contact termination dimensions see step 4 of ordering information power contacts signal contacts straight pcb mount specify code 3 in step 4 right angle (90) pcb mount specify code 4 in step 4 not supplied with alignment bar dragonfly version 04 straight and right angle (90) pcb mount connectors female male female male female power contacts signal contacts power contacts signal contacts power contacts signal contacts 4 pcb mount connector
positronic industries, inc www.connectpositronic.com www.positronicasia.com df04 outline dimensions male only contact termination dimensions see step 4 of ordering information removable contact cable connectors specify code 0 in step 4 of ordering information outline dimensions removable contacts should be allowed to float after terminated and installed in connector body. this enables superior mating performance. consult factory if alignment insert for male contacts is desired. dragonfly version 04 right angle (90) pcb mount (longer insulator version) and removable contact cable connectors power contacts signal contacts male female version 04 5 8 pcb mount connector (longer insulator) right angle (90) pcb mount specify code 42 in step 4
positronic industries, inc www.connectpositronic.com www.positronicasia.com pcb mount connector df07 outline dimensions contact termination dimensions see step 4 of ordering information removable contact cable connectors specify code 0 in step 4 of ordering information outline dimensions right angle (90) pcb mount specify code 4 in step 4 integrated alignment bar and angle bracket, shown for reference only. (specify code b in step 5) 6 dragonfly version 07 pcb mount connectors and removable contact cable connectors male female male female male female male female removable contacts should be allowed to float after terminated and installed in connector body. this enables superior mating performance. consult factory if alignment insert for male contacts is desired. version 07 straight pcb mount specify code 3 in step 4
positronic industries, inc www.connectpositronic.com www.positronicasia.com pcb mount connector df10 and df16 outline dimensions version 10 pcb mount contact termination dimensions 7 dragonfly versions 10 and 16 pcb mount connectors and contact termination dimensions male female male female straight pcb mount specify code 3 in step 4 right angle (90) pcb mount specify code 4 in step 4 removable contact cable connectors specify code 0 in step 4 of ordering information removable contacts should be allowed to float after terminated and installed in connector body. this enables superior mating performance. consult factory if alignment insert for male contacts is desired. integrated alignment bar and angle bracket shown for reference only. (specify code b in step 5) 6
positronic industries, inc www.connectpositronic.com www.positronicasia.com 8 contact termination dimensions and contact hole patterns for pcb mount version 16 pcb mount contact termination dimensions straight pcb mount specify code 3 in step 4 right angle (90) pcb mount specify code 4 in step 4 integrated alignment bar and angle bracket shown for reference only. (specify code b in step 5) female male male female version 04 pcb mount - contact hole patterns contact hole pattern for straight pcb mount version 07 pcb mount - contact hole patterns contact hole pattern for right angle (90) pcb mount for both male and female connectors. for both male and female connectors. contact hole pattern for straight pcb mount contact hole pattern for right angle (90) pcb mount suggested ?2.000.08 [0.0790.003] holes for mounting connector with push-on fasteners. suggested ?2.54 [0.100] holes for mounting connector with screws.
positronic industries, inc www.connectpositronic.com www.positronicasia.com version 10 pcb mount - contact hole patterns 4 9 contact hole patterns for pcb mount contact hole patterns for straight pcb mount for both male and female connectors. contact hole patterns for version 16 pcb mount contact hole pattern for straight pcb mount contact hole pattern for right angle (90) pcb mount contact hole pattern for right angle (90) pcb mount for both male and female connectors. suggested ?2.000.08 [0.0790.003] holes for mounting connector with push-on fasteners. suggested ?2.54 [0.100] holes for mounting connector with screws.
positronic industries, inc www.connectpositronic.com www.positronicasia.com flange supplied factory installed to connector panel mount option, mounting hardware and installation tools panel mount option for male crimp connectors of versions 07, 10 and 16 only (specify code p in step 5) 10 flange dimensions panel cutout suggested installation to panel: suggested installation of connector to panel with screws and nuts. (screws and nuts shown for reference only) push-on fasteners available on all connectors except version 04 code 42 contacts straight pcb mount version specify code n in step 5 right angle (90) pcb mount version specify code bn in step 5 material: copper alloy with tin plate. mounting screws ordering information compliant press-fit terminations pcb straight mount connector installation tools ordering information connector variant screw part number screw length a recommended pcb thickness df04*3/93* 4546-7-1-16 6.35 [0.250] 2.20 [0.087] to 3.50 [0.138] 4546-7-2-16 7.93 [0.312] 3.60 [0.142] to 4.50 [0.177] df04*4/42* 4546-32-1-16 8.00 [0.315] 1.40 [0.055] to 4.00 [0.157] 4546-32-2-16 10.00 [0.393] 3.00 [0.118] to 6.00 [0.236] df07*3/93* df10*3/98* df16*3/98* 4546-7-1-16 6.35 [0.250] 1.40 [0.055] to 3.00 [0.118] 4546-7-2-16 7.93 [0.312] 3.00 [0.118] to 4.00 [0.157] df07/10/16*4* 4546-7-0-16 4.78 [0.188] 2.00 [0.079] maximum catalog part number seating tool part number support tool part number df04f930 9513-309-21 9513-404-4 df04m930 9513-309-22 df07f930 9513-309-25 9513-404-5 df07m930 9513-309-24 df10f980 9513-309-26 9513-404-6 df10m980 9513-309-27 df16f980 9513-309-20 9513-404-3 df16m980 9513-309-23 materials and finishes: flange: glass-filled nylon, ul 94v-0.
positronic industries, inc www.connectpositronic.com www.positronicasia.com 2 connector hood 11 hood - top and side opening for versions 07, 10 and 16 only specify code w1 in step 5 hood - top opening - wide body for versions 07, 10 and 16 only (for partially and fully populated connector) specify code w2 in step 5 outline dimensions outline dimensions materials and finishes: hood top and bottom, insert: polypropylene, ul 94v-0, black. cable clamp: steel with nickel plate. hood and cable clamp screws: steel with black oxide or steel with zinc plate and chromate seal. materials and finishes: hood: glass-filled nylon, ul 94v-0, black. cable clamp: steel with nickel plate. hood and cable clamp screws: steel with black oxide or steel with zinc plate and chromate seal. hood comes supplied with extra insert for unused opening. note: w1 hood may not accommodate fully populated connector using thick insulation 12, 14 and 16 awg wires. customer review recommended note: w2 hood are able to accommodate fully populated connector using thick insulation 12, 14 and 16 awg wires. top opening: 16.50 [0.650] x 9.00 [0.354] (for reference only)
positronic industries, inc www.connectpositronic.com www.positronicasia.com size 22 contact rated 3.0 amperes (closed entry 1,000 cycles minimum) size 20 contact rated up to 12.0 amperes (closed entry 1,000 cycles minimum) size 16 contact rated 20.0 amperes (closed entry 1,000 cycles minimum) mc422n fc422n2 (closed entry) fc422n7 (open entry, 500 cycles) removable crimp contacts male contact female contact (closed entry) male contact female contact wire size awg [mm 2 ] ?a ?b mc112n fc112n2 12 [4.0] 2.49 [0.098] n/a mc114n fc114n2 14-16 [2.5-1.5] 2.06 [0.081] 2.67 [0.105] mc116n fc116n2 16-18 [1.5-1.0] 1.70 [0.067] 2.36 [0.093] mc120n fc120n2 20-22-24 [0.5-0.3-0.25] 1.14 [0.045] 1.73 [0.068] note: size 16 contacts tested to 10,000 cycles performance as shown in graph on page 3. this does not insure similar performance under different conditions. wear in mating area of contacts does occur. customer review recommended. 12 male contact mc718n / mc720n female contact fc718n2 / fc720n2 (closed entry) female contact fc718n7 / fc720n7 (open entry, 500 cycles) contact part number wire size awg [mm 2 ] ?a ?b c mc718n 18 [1.0] 1.40 [0.055] n/a 18.80 [0.740] fc718n2 1.40 [0.055] 18.24 [0.718] fc718n7 1.37 [0.054] 18.80 [0.740] *mc720n 20-22-24 [0.5-0.3-0.25] 1.14 [0.045] 1.73 [0.068] 18.80 [0.740] *fc720n2 19.41 [0.764] *fc720n7 18.80 [0.740] male contact female contact wire size awg [mm 2 ] ?a ?b mc422n fc422n2 22 [0.3] 0.89 [0.035] 1.42 [0.056] fc422n7 please use correct wire size and it should be smaller than ?a of the contact. consult factory for other contact sizes, materials and termination styles. * contact rated 7.5 amperes
suggested printed board hole sizes compliant press-fit connectors traditionally, tin-lead has been a popular plating for pbc holes. however, many pcb hole platings must now be rohs compliant. positronic is pleased to offer pcb hole size for rohs pcb plating as shown below. omega compliant press-fit contact hole board type contact size drill hole size recommended plating finished hole sizes tin-lead solder pcb 20 22 ?1.1500.025 [?0.04530.0010] 15 [0.0006] minimum solder over 25 [0.0010] min. copper ?1.000+0.090-0.060 [?0.0394+0.0035-0.0024] r o hs pcb plating options copper pcb 20 22 ?1.190.05 [?0.0470.002] 25 [0.0010] min. copper ?1.090.05 [?0.0430.002] immersion tin pcb 20 22 ?1.190.05 [?0.0470.002] 0.850.15 [0.0000330.000006] immersion tin over 25 [0.0010]min. copper ?1.090.05 [?0.0430.002] immersion silver pcb 20 22 ?1.190.05 [?0.0470.002] 0.340.17 [0.0000130.000007] immersion silver over 25 [0.0010]min. copper ?1.090.05 [?0.0430.002] electroless nickel/ immersion gold pcb 20 22 ?1.190.05 [?0.0470.002] 0.05 [0.000002] min. immersion gold over 4.51.5 [0.0001770.000059] electroless nickel per ipc-4552 over 25 [0.0010] min. copper ?1.090.05 [?0.0430.002] note: for pcb plating compositions not shown, consult technical sales. press-fit contact hole ?bi-spring? termination ?omega? termination a-002 rev. b1 bi-spring compliant press-fit contact hole board type contact size drill hole size recommended plating finished hole sizes tin-lead solder pcb 16 ?1.7500.025 [?0.06890.0010] 15 [0.0006] minimum solder over 25 [0.0010] min. copper ?1.600+0.090-0.060 [?0.0630+0.0035-0.0024] r o hs pcb plating options copper pcb 16 ?1.730.05 [?0.0680.002] 25 [0.0010] min. copper ?1.600+0.090-0.060 [?0.0630+0.0035-0.0024] immersion tin pcb 16 ?1.730.05 [?0.0680.002] 0.850.15 [0.0000330.000006] immersion tin over 25 [0.0010]min. copper ?1.600+0.090-0.060 [?0.0630+0.0035-0.0024] immersion silver pcb 16 ?1.730.05 [?0.0680.002] 0.340.17 [0.0000130.000007] immersion silver over 25 [0.0010] min. copper ?1.600+0.090-0.060 [?0.0630+0.0035-0.0024] electroless nickel/ immersion gold pcb 16 ?1.730.05 [?0.0680.002] 0.05 [0.000002] min. immersion gold over [4.51.5 [0.0001770.000059] electroless nickel per ipc-4552 over 25 [0.0010]min. copper ?1.600+0.090-0.060 [?0.0630+0.0035-0.0024] compliant press-fit connectors for connector versions 04, 07, 10 and 16 www.connectpositronic.com note: df04 - uses size 16 bi-spring press-fit and size 22 omega press-fit contacts. df07 - uses size 16 bi-spring press-fit contacts. df10 - uses size 20 omega press-fit contacts. df16 - uses size 22 omega press-fit contacts.
positronic industries, inc www.connectpositronic.com www.positronicasia.com recommended tools for crimp contacts contact extraction tool contact insertion tool cycle-controlled step adjustable hand crimp tool connector ordering information specify complete connector by following step 1 to 5 13 example df 07 m 3 n /aa - xxx step 1 2 3 4 5 6 7 step 1 : basic series df : dragonfy series step 2 : connector versions 04 : mixed density contact connector two (2) size 16 power contacts and two (2) size 22 signal contacts 07 : power contact connector seven (7) size 16 power contacts 10 : signal/ power contact connector ten (10) size 20 signal/ power contacts 16 : high density signal contact connector sixteen (16) size 22 signal contacts step 3 : connector gender m : male f : female step 4: type of contact 0 : removable contact. (contacts ordered separately). *3 : solder, straight pcb mount. 31 : solder, open-entry, straight pcb mount. (for female connectors of version 10 only.) *4 : solder, right angle (90) pcb mount. 41 : solder, open-entry, right angle pcb mount. (for female connectors of version 10 only.) 42 : solder, right angle (90) pcb mount. (for version 04 male only. using longer insulator.) 93 : press-ft, compliant termination straight pcb mount. (for versions 04 and 07 only.) 98 : press-ft, compliant termination straight pcb mount. (for versions 10 and 16 only.) *standard female contact is closed-entry for versions 07 and 10. *standard female contact is open-entry for version 16. step 7 : special options consult factory for customization of connectors. example: selective loading, sequential mating, etc. step 5 : mounting style, hoods, panel mount 0 : no hardware. for mounting connector with self-tapping screws. (order screws separately.) n : push-on fasteners. b : plastic 90 mounting bracket. for versions 07, 10 and 16 only. bn : plastic 90 mounting bracket with push-on fasteners. for versions 07, 10 and 16 only. w1 : top and side opening hood. for versions 07, 10 and 16 only. w2 : top opening hood-wide body for versions 07, 10 and 16 only. p : panel mount adaptor for male crimp connectors of versions 07, 10 and 16 only. note: for suggested straight mount pcb holes sizes of compliant press-ft connectors, please consult factory. step 6: environmental compliance options /aa : compliant per eu directive 2002/95/ec (rohs) note: if compliance to environmental legislation is not required, this step will not be used. example: df16f30 contact size contact extraction tool contact insertion tool hand crimp tool semi-automatic crimp machine size 16 9081-0 9099-0 9501-0 with 9502- 1 positioner 9550-0 size 20 9081-2 9099-4 9507-0 with 9502-21 positioner (male) 9507-0 with 9502-22 positioner (female) 9550-1 size 22 9081-3 9099-1 9507-0 with 9502-12 positioner (male) 9507-0 with 9502-13 positioner (fc422n2) 9507-0 with 9502-23 positioner (fc422n7) consult factory for details on semi-automatic crimp machine. above tools were shown for reference only.
dragonfly positronic industries www.connectpositronic.com north american sales offices united states, springfeld, missouri factory and sales offce 417 866 2322 info@connectpositronic.com puerto rico sales offce 800 641 4054 mexico sales offce 800 872 7674 canada sales offce 800 327 8272 european sales offices france, auch factory and sales 335 6263 4491 contact@connectpositronic.com northern france sales offce 331 4588 1388 jchalaux@connectpositronic.com southern france sales offce 335 6263 4491 plafon@connectpositronic.com italy sales offce 3902 5411 6106 rmagni@connectpositronic.com germany sales offce 4923 5163 4739 cbouche@connectpositronic.com united kingdom sales offce 44 1993 831 939 lbridwell@connectpositronic.com europe & middle east technical agents: finland, united kingdom, scotland, israel, norway, sweden, turkey and the ukraine. asia / pacific sales offices singapore factory, sales and engineering offce singapore +65 6842 1419 singapore@connectpositronic.com japan +813 5812 7720 japan@connectpositronic.com south korea +82 31 909 8047 korea@connectpositronic.com india +91 20 2439 4810 india@connectpositronic.com taiwan +886 2 2937 8775 taiwan@connectpositronic.com china zhuhai (factory) +86 756 362 6466 china@connectpositronic.com beijing & xian +86 29 8839 5306 xian@connectpositronic.com shenzhen +86 755 2643 7578 shenzhen@connectpositronic.com shanghai +86 158 2907 9779 shanghai@connectpositronic.com malaysia +60 4 644 9688 new zealand +64 3 358 5154 newzealand@connectpositronic.com australia +61 2 4362 3477 australia@connectpositronic.com positronic industries, inc 423 n campbell avenue, p o box 8247, springfeld, mo 65801, usa telephone: 1 417 866 2322 fax: 1 417 866 4115 email: info@connectpositronic.com positronic industries, sas zone industrielle est, 46 route dengachies, f32020, auch cedex 9, france telephone: 335 62 63 44 91 telecopieur: 335 62 63 51 17 email: contact@connectpositronic.com positronic asia pte ltd 3014a ubi road 1 # 07-01 singapore 408703 telephone: 65 6842 1419 fax: 65 6842 1421 email: singapore@connectpositronic.com www.connectpositronic.com

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